Break it here.
Not on the floor.
Your next breakdown is coming. You just don't know when. Give your techs the machine, the fault and the meter now, so the real one is a repeat, not a first.
Get full accessThe problem
Training happens during downtime
The only time a new tech sees a fault is when it's costing you parts and hours.
Rare faults never get practiced
The once-a-year failure catches everyone cold, every year.
Know-how is retiring
Your best troubleshooters carry it in their heads. When they leave, it leaves with them.
Machine Trainer Studio lets your crew break it, fix it and do it again, as many times as it takes, without touching production.
A drill, start to finish
- The machine is running parts.Then a fault hits. Alarm on the HMI, red on the stack light, cycle stopped.
- Read what the machine is telling you.Compare what the PLC sees with what the field device is actually doing.
- Lock it out.Open the cabinet, panels and guards. Skip the lockout and the drill knows.
- Find it with the meter.Volts live, ohms dead. Ring out wires, test fuses, relays, valves and sensors.
- Fix only what's broken.Every unneeded part you swap costs you on the score.
- Prove it.Remove the lockout, restart, and make good parts again.
What you unlock
Full machines, not videos
A live 3D machine, a working operator panel, real motion programs and a running PLC with every device wired to an address. Open the cabinet and it's all there.
Faults you can't safely stage
Blown fuses, broken cables, failed sensors, stuck valves, miswired motors. The kind of faults you'd never break on purpose on a real machine.
Guided repair when they're stuck
New techs get walked from symptom to fix, step by step. Experienced techs go in blind and get scored.
Scene builder
Build your own cell from a library of conveyors, sensors, robots, control panels, utilities and process equipment, then program it.
Records your supervisor can use
Every drill, every score, every tech. See who's ready for the night shift alone, and export it to CSV.
Your machine, modeled
Send photos from every side, the manual, I/O list and the faults that cost you most. We build it into a trainer with your tags, your program and your faults. Your crew trains on the machine they actually run, and only your shop can see it.
Machine trainers
CNC Tool Grinder
A 5-axis tool grinder with a tool designer, NC program, electrical cabinet and cell PLC.
- Servo running hot with a whine
- Door interlock and safety relay faults
- Air, coolant and drive problems
Robot Weld Cell
A 6-axis arc-weld robot on a two-station positioner, with teach-pendant programs, cell safety and a cell PLC.
- Cell safety and guarding trips
- Robot-to-PLC handshake problems
- Electrical and pneumatic faults
Cylindrical Grinder
A CNC universal OD grinder with a part designer, NC program and cell PLC.
- Axis and spindle drive faults
- Interlocks that won't make
- Coolant, air and sensor failures
25 training scenes
Who it's for
Maintenance teams
Build real troubleshooting skill between breakdowns, not during them.
Training leads & supervisors
Run the same drill for every tech and see exactly who's ready.
Machine builders
Show buyers your machine before it's built, then hand it over as the training package.
How access works
- Pick a plan.
Individual, site license, or a twin of your own machine. - Get your code.
Emailed at checkout, or sent with your invoice. - Everything opens.
Every machine, drill and tool. Your shop's work stays private to your shop.
Practice the once-a-year fault today.
Your crew will meet it on the floor eventually. Let the first time be here.
Get full access